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Sheet metal is primarily used in two formats full sheets and pre-formed components. Full sheets are often utilized for flat or gently sloped roofs, while pre-formed components, especially for more complex shapes, allow for easier installation and reduced labor costs. Furthermore, sheet metal can be combined with insulation materials to enhance energy efficiency within the RV, providing comfort for passengers regardless of external temperatures.
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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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